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IMG_7035

After the pipes are tacked and ready, I'll do final welding with a nickel base filler, either Alloy 622 or 625. With the dissimilar filler, the pipes discolor from the exhaust heat and the Inconel...

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Photo 1

Planning to re-use as much of the stock mounting bolts and hardware as possible. Definitely reuse the acorn nuts and metric studs.

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Photo 2

Using the hole saw to cut out the stock foot peg mounting studs.

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Photo 3

Studs are removed and ready for the lathe to clean up the excess material.

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Photo 4

Before and after.

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IMG_0142

Modified the stock foot pegs by adding additional bar length, more bending and blended the rewelded areas. These will probably receive a chrome dip with new pegs and mounting grommets.

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IMG_0144

Location for the new foot peg mounts on the frame.

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IMG_0305

New mounts are tucked away and clear of the exhaust. Tacked up for now and on to the rear brake pivot setup.

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IMG_0258

Testing out the pivot for the rear break. I used the foot pedal mounting brackets for the base and salvaged the original arm and hardware from the bike.

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IMG_0257

Back angle view

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IMG_0259

Inside view. Almost all the parts are reused from the original.

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IMG_0333

Tacked in place on the frame. Ready to cut and shape the brake pedal to mount under the bike out of sight.

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IMG_0335

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IMG_0146

Making a template for the neck support.

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IMG_0304

Plate support fit and tacked in.

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IMG_0400

Now onto the front end. Disassembled and all parts bagged and accounted for.

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IMG_1084

Before....

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IMG_1252

After.

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IMG_1254

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IMG_0356

Cut out front engine mount templates from cardboard and transferred onto 1/4" carbon steel plate. I added a spacer shim to mate up to the engine block.

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